Reducing Labor Dependency with a 1224 Full Vacuum Transfer Flexo folder gluer inline
Customer Background: A medium-sized corrugated box manufacturer producing fruit cartons and industrial packaging was facing increasing labor costs and difficulties in recruiting skilled operators. Their existing chain-feed printer required multiple operators and frequent manual adjustments.
Challenges
● High labor dependency
● Frequent board skewing during feeding
● Increased waste caused by manual intervention
● Difficulty maintaining stable production during peak seasons
● Rising labor costs year after year
Why Upgrade
The customer wanted to increase production efficiency while reducing reliance on labor. Improving machine stability and minimizing waste were key priorities.
Solution
1224 Four-Color Full Vacuum Transfer Printing Slotting Die-Cutting Flexo folder gluer inline
Key Features
Results
| Item | Before | After |
| Operators Required | 6 | 3 |
| Production Speed | 120 sheets/min | 200 sheets/min |
| Waste Rate | 4.5% | 2.8% |
| Order Change Time | 15 min | 6 min |
Customer Feedback
"The vacuum transfer system significantly improved feeding stability. We reduced labor requirements while maintaining consistent production quality."
Key Benefit
Lower labor costs and more stable production performance.
Contact: Leo
Phone/WhatsApp: +86 18875791688
Email: info@depack.cn
Add: Hezhuang Village, Chengdong Industrial Zone, Dongguang County, Cangzhou City, Hebei Province, China